Applications
Specialty zeolites are used as catalysts in refinery, petrochemicals, chemicals, and emission controls.
FAQs
Zeolites are used by everyone in the world. Many people may not have a lot of experience with zeolites but would like to learn more. For these people, Zeolyst has posted answers to some commonly asked questions about zeolites as an introduction to what zeolites are and what they do in real-world applications.
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What are zeolites?
Zeolites are three-dimensional, microporous, crystalline solids with well-defined structures that contain aluminum, silicon, and oxygen in their regular framework; cations and water are located in the pores. The silicon and aluminum atoms are tetrahedrally coordinated with each other through shared oxygen atoms. Zeolites are natural minerals that are mined in many parts of the world; most zeolites used commercially are produced synthetically. Zeolites have void space (cavities or channels) that can host cations, water, or other molecules. Because of their regular and reproducible structure, they behave in a predictable fashion.
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When were zeolites discovered?
In 1756, the Swedish mineralogist Axel Fredrick Cronstedt discovered that stilbite, a natural mineral, visibly lost water when heated, and he named the class of materials zeolites from the classical Greek words meaning 'boiling stones.' Zeolites were considered an obscure group of minerals with unique properties for almost 200 years, and Cronstedt was remembered primarily for discovering the element nickel.
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What are some of the major applications for zeolites?
Adsorption - Zeolites are used to adsorb a variety of materials. This includes applications in drying, purification, and separation. They can remove water to very low partial pressures and are very effective desiccants, with a capacity of up to more than 25% of their weight in water. They can remove volatile organic chemicals from air streams, separate isomers and mixtures of gases.
Catalysis - Zeolites can be shape-selective catalysts either by transition state selectivity or by exclusion of competing reactants on the basis of molecular diameter. Zeolites can also be acid catalysts and can be used as supports for active metals or reagents. They have also been used as oxidation catalysts. The main industrial application areas are: petroleum refining, synfuels production, and petrochemical production. Synthetic zeolites are the most important catalysts in petrochemical refineries.
Ion Exchange - The largest volume use for zeolites is in detergent formulations where they have replaced phosphates as water-softening agents. They do this by exchanging the sodium in the zeolite for the calcium and magnesium present in the water.
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How do zeolites function as ion exchangers?
The framework aluminum and silicon are bound to each other through shared oxygen atoms. The SiO4 units are neutral: Si+4 / 4 O- but the AlO4 results in a net negative charge: Al+3 / 4O- . The net negative charge is balanced by cations that are present during the synthesis. These cations are highly mobile and can be exchanged for other cationic species.
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How many types of zeolites are there?
There are numerous naturally occurring and synthetic zeolites, each with a unique structure. The pore sizes commercially available range from approximately 3 Å to approximately 8 Å. Some of the commercial materials are: A, beta, mordenite, Y, ZSM-5.
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Are zeolites stable?
Many zeolites are thermally stable to over 500 °C. Some are stable in an alkaline environment, and some are stable in acidic media. They are also stable to ionizing radiation and can be used to adsorb radioactive cations.
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How do zeolites separate molecules?
Zeolites can separate molecules based on size, shape, polarity, degree of unsaturation, among others.
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Are zeolites re-useable?
Zeolites can be regenerated using relatively easy methods such as heating to remove adsorbed materials, ion exchanging with sodium to remove cations, or pressure swing to remove adsorbed gases.
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How can zeolites be modified?
Zeolite modification implies an irreversible change, unlike ion exchange or adsorption. There are a number of different ways that zeolites can be modified. The framework of the zeolite can be modified by synthesizing zeolites with metal cations other than aluminum and silicon in the framework. The framework of the zeolites can be modified by dealumination to increase the silica and increase the hydrophobic nature of the zeolite. There are many proprietary methods to modify zeolites that impart unique characteristics to them.
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In what forms are zeolites available?
Zeolites are available as powders or as formed products such as extrudates. Zeolites, like other solids, are safe to handle and are easy to use in a variety of reactors.
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When were synthetic zeolites first made?
During the 1930's, R. Barrer and J. Sameshima did extensive work in zeolite synthesis. In 1948, Richard Barrer first produced a synthetic zeolite that did not have a natural counterpart. At approximately the same time, Milton made the first materials that had no natural counterpart such as zeolite A.
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Are new zeolites still being discovered?
New natural zeolites are still being discovered, and new synthetic zeolites are being invented in many laboratories around the world.
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What makes zeolites special when compared with other inorganic oxide materials?
The combination of many properties, among them: the microporous character of the uniform pore dimensions, the ion exchange properties, the ability to develop internal acidity, the high thermal stability, the high internal surface area. These make zeolites unique among inorganic oxides.
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What are the health and safety aspects of zeolites?
Not all zeolites have been studied, but extensive studies have been done on zeolite A due to its use in consumer products. These studies have demonstrated that type A zeolite is essentially non-toxic via oral, dermal, ocular, and respiratory routes of exposure; type A zeolite was also found to be safe for the environment. Please consult the SDS for product(s) of interest.
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Zeolyst offers a variety of zeolite types and compositions both in powder and formed catalysts.